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4 September 2010

Air Sampling Filters, Filter Cassettes, Particulate Samplers, Bioaerosol Samplers & Preloaded Filter Cassettes

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Omega
Specialty
Air Sampling Filters
Particulate Sampling
Bioaerosol Sampling
Biological Sampling
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Air
Sampling
Experts
 
Understanding Filtration
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OSHA and NIOSH recommend a specific filter or filters in different air sampling and analysis applications. the filters published were found to perform more efficiently and achieved the most accurate results compared to other tested.

Filters are available in a variety of materials, pore sizes and classifications. A depth filter with a 0.8µm nominal rating is not the same as a membrane filter with a 0.8µm absolute retention rating.

A depth filter consists of a non-uniform fibrous structure. Its rating is based on the average size of the particles loaded into the filter before breakthrough occurs. This breakthrough can result in loss of sample.

A membrane filter rating is based on 100% of the particles equal to or greater than the predetermined pore size of the filter. The pore size is determined and verified during manufacture. Due to the porous structure of membrane filters smaller particles are also retained, which means they cannot be used as "sieves" to size particles. Membrane filters are recommended in most applications because breakthrough will not occur.

It is also important to note that the pore size rating for both filter types is "liquid" filtration rating. Traditionally this rating means a liquid containing the particles is passed through the filter. All filters have had their pore sizes determined by this method, including Omega's products. This method was developed because most early applications involved liquid filtration. The use of membrane filters in air sampling applications is a more recent development. Filters have been found to perform more efficiently for air sampling. This is due to the reduced drag on the particles in air. Also, the static charge which builds up on the filter enhances the retention capabilities.

Several researchers have written papers to show  the phenomena involved.1 2 3 Their findings show the following "rule of thumb". A 0.8µm liquid rated filter will retain 50%+ of particles as small as 0.08µm, which is an order of magnitude smaller than the liquid rating. This phenomenon is generally true for filters with a liquid rating from 0.45µm to 5.0µm.

Several types of membrane filters have been found to be suitable for the collection of aerosols in Industrial Hygiene applications. See the chart below to determine the appropriate filter for your application. You can also consult the appropriate standards or contact Omega for assistance.

1 Microcontamination March 1985 "Evaluation of Membrane Filters" K. L. Rubow, Benjamin Y. H. Llu

2 Air and Water Pollution 1963 Vol. 7 pp. 501-509 "The Efficiency of Membrane Filters" W. J. Megan and R. D. Wiffen

3 Limnology and Oceanography Vol. 14 No. 3 May 1969 "Retention of Particles by Screen and Filters" R. W. Sheldon, W. H. Sutcliffe

Summary Chart of Filters for Industrial Hygiene
Material Abbrv Common
Pore Size (µm)
Main Properties Cost
Relative
to MCE
Applications
Mixed Cellulose Ester MCE 0.45 µm
0.8 µm
1.2 µm
•Readily Soluble for Atomic Adsorption Analysis
•Readily Rendered Transparent for Transmitted Light Microscopy
1X •Metal Dust Analysis
•Asbestos & Man Made Fibers
Polyvinyl Chloride
(Pure Homopolymer)
PH-PVC 0.2 µm
0.5 µm
0.8 µm
2.0 µm
5.0 µm
•Hydrophobic
•Non-oxidizing Surface
2X •Gravimetric Analysis
•Hexavalent Chromium
Polytetrafluoro-ethylene PTFE 0.5 µm
1.0 µm
2.0 µm
5.0 µm
10.0 µm
60.0 µm
•Inert to Solvents, Acids & Bases 4X •Alkaline Dusts
•Polynuclear Aromatics
•Pesticides
•Isocyanates
Polycarbonate   0.3 µm
0.4 µm
0.8 µm
2.0 µm
•Microscopically Smooth Surface
•Straight Through Pores
•Extremely Thin (10-20
µm)
2X •Scanning Electron Microscopy
•Asbestos Fibers
Silver   0.45 µm
0.8 µm
•Wide Solvent Compatibility
•Higher Temperature Tolerance
9X •Bromine
•Asbestos by TEM
•Silica by X-ray Diff.
Fiber Glass   Nominal
0.3 µm
DOP
"Air"
Rating
•Partially Hydrophobic
•Higher Temperature Tolerance
0.3X •Pesticides
•Coarse Gravimetric
•Isocyanates
•Ethylene Glycol
Quartz   Nominal
0.3 µm
DOP
"Air"
Rating
•Same as Fiber Glass
•Low Level Metals Content
•High Temperature 300° C
1.2X •Air Sampling
•Gases
•Aerosols
•PM-10
•Diesel Particulates
Cellulose   Nominal •Autoclavable
•Uniform Strength
•Low Ash (Type 4)
•Ashless (Type 40)
.03X •AA
•HPLC

Knowledge Base Article # 401
Understanding Filtration

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